Warn Winch M12000 Service Manual

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The WARN Wireless Control System lets you operate your truck's winch remotely from up to 50' away. The system will work with any WARN winch with a 5-wire electrical system. The system is easy to install and a cinch to use. For easy installation, the Wireless Control System comes with a receiver with an internal antenna, and all of the.

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Types of Connection, Normally circuits exceeding two parts have two basic types of relations: series and parallel. A series circuit is frequently a circuit by which components are attached along just 1 path, therefore the present flows through a single element to arrive at the second one.

In a series circuit, voltages add up for those components attached in the circuit board, and currents are exactly the same through all components. In a parallel circuit, every device is directly connected to the power source, so each device gets exactly the same voltage. The current in a really parallel circuit flows across each parallel branch also re-combines once the branches meet again. Tips to Draw Good-looking Wiring Diagrams, A good wiring diagram must be technically correct and clear to see. Be careful of all of the info. As an instance, the diagram should show the very best direction in the positive and negative terminals of each element. Use the right symbols.

Learn the meanings in the basic circuit symbols and assess the best ones to use. Some of the symbols have close look. You must discover a means to tell the differences before employing them. Draw connecting wires as straight lines. Use a dot to point line intersection, or utilize line jumps to indicate cross lines which aren't connected. Label components such as resistors and capacitors using their values.

Be sure the text placement looks clean. In general it is better to set the positive (+) supply towards the top, and the negative (-) distribution at the base, as well as the logical stream from left to right. Attempt and clean up the placement reducing wire crossings.

WARN INDUSTRIES * WINCH 7 MOUNTING WINCH MOUNTING WINCH Choose a mounting location that is suffi ciently strong enough to withstand the loads you intend to winch. Only the mounting orientations shown are possible for safe winching operation. All others are improper and inappropriate. The use of recommended bolt and lock washer combinations torqued to recommended levels will prevent vibration during operation. The mounting details indicate the proper torque levels.

Remember the winch rope must always spool onto the drum as indicated by the drum rotation decal. Refer to the following diagrams for proper mounting orientation.

WARNING Never use bolts that are too long. Mounting Details: (1) Smooth and fl at, thickness = 5/16” (8 mm) (2) 7/16” (11.1 mm) lockwasher X 4 (3) 7/16-14 X 1 1/2” long, grade 5 bolt X 4 Torque 50-55 ft. (68-75Nm) (4) 7/16” (11.1 mm) fl atwasher X 6 (5) 7/16-14 X 1 3/4” long, grade 5 bolt X 2 Torque 50-55 ft. (68-75Nm) Control Pack Installation Mount the control pack according to the instructions included in the WARN mounting system kit. Use the bracket included in the kit. The control pack mounting fasteners may also be moved to the unused holes in the control pack base plate for additional mounting fl exibility.

Mounting Bolt Pattern: 10” x 4.5”, 254 mm x 114.3 mm WARNING Always choose a mounting location that is suffi ciently strong to withstand the maximum pulling capacity of your winch. WARNING Always complete the winch installation and attach the hook before installing the wiring. Plate Thickness Bolt Length 5/16” (8 mm) 1.5” (40 mm) 3/8” (10 mm) 1.5” (40 mm) 1/2” (13 mm) 1.75” (45 mm) WARN INDUSTRIES * WINCH 8 ELECTRICAL CONNECTIONS Electrical Diagrams: ELECTRICAL CONNECTIONS Use the included insulating boots on exposed connections to prevent electrical shorting. Route battery connection cables in areas which will not cause them to chafe or cut through the insulation causing a potential short circuit. Upon completion of installation, check winch for proper operation. WARNING Never route electrical cables across sharp edges.